“In terms of making costumes, we have three different types: the traditional meet-and-greet costumes, aquatic costumes designed to go into water safely [so the person wearing them doesn’t drown] and inflatable costumes.
“Images are created – front, side and profile views – which help to give the artist a bit of an understanding of perspective. We also have source materials – that can be a figurine, a maquette or even a plush toy. From there, we take measurements and use the artist’s interpretation to determine how big the costume will be overall, where the person will look out of it and how it will sit on the person.
“Our clientele reads like a Fortune 500 list. You’ve got Kellogg’s, Nestlé, McDonald’s, Delta Airlines, Olympic organizing committees, FIFA, Sony Pictures, DC Comics … It just goes on.
“One of the more challenging projects was for Batman Begins and The Dark Knight. [The client] required exact duplication [of the costume in the movie] with no moulds to be provided. Cowl, belt, gauntlets, boots, cape – the whole ball of wax. The prototype took me three and a half months to create … the finished costume sold for $35,000.
“The most important thing here is people; if we didn’t have the people, we wouldn’t be able to create what we create. They come from backgrounds as diverse as theatre production, graphic design, fashion design, prop art, sculpting and sewing.”